Re: Twinshock TLR250 Sidecar
Posted: Tue Jan 13, 2009 7:43 am
We stripped the motor on the weekend. It looks surprisingly unused (compared to the rest of the outfit). Given the state of bolt heads, gaskets and crankshaft ends perhaps this motor has never been apart. Or perhaps it is just testament to Honda quality?
One thing that caused some concern was a mark in the lower half of the barrel. The pic below is looking in from the bottom. The mark is just above the limit of ring travel.
I wonder if the bike sat unused for a long time? The mark goes right around the bore, but is tilted up at the back like a small amount of water sat in it? It is quite deep in places. I am hoping that a hone of the bore will fix it. I have a NOS set of standard rings for it so I would be relucant to re-bore it. Does anyone know if oversize pistons and rings are available? Re-sleaving the bore doesn't look easy either. Anyone with any experience here?
David you are right - there is very little scope for increasing the capacity of this motor. Everything from the cases up is stretched to the limit. The cases are opened up as far as practical to fit the 70mm bore; the crank wheels are so close to the top of the cases; the barrel skirt is so thin; the studs are so close to the bore liner (actually in it); and there is little scope for altering the head chamber. A 250 it is then.
One thing that caused some concern was a mark in the lower half of the barrel. The pic below is looking in from the bottom. The mark is just above the limit of ring travel.
I wonder if the bike sat unused for a long time? The mark goes right around the bore, but is tilted up at the back like a small amount of water sat in it? It is quite deep in places. I am hoping that a hone of the bore will fix it. I have a NOS set of standard rings for it so I would be relucant to re-bore it. Does anyone know if oversize pistons and rings are available? Re-sleaving the bore doesn't look easy either. Anyone with any experience here?
David you are right - there is very little scope for increasing the capacity of this motor. Everything from the cases up is stretched to the limit. The cases are opened up as far as practical to fit the 70mm bore; the crank wheels are so close to the top of the cases; the barrel skirt is so thin; the studs are so close to the bore liner (actually in it); and there is little scope for altering the head chamber. A 250 it is then.