Re: Basket Cases
Posted: Tue Apr 19, 2022 8:02 pm
Hi Everyone,
David is on the money but the clutch basket in an RL is so big that I have never seen one that needs filing. The clutch actuator is most likely the culprit and or the bend in the middle twin pushrods! Like David said a
TM 250 or 1976 TS 250 A clutch cover is the best set-up as they go straight on. The TS 250 B onwards clutch cover is round at the front and will not fit so pay attention to the pointy bit at the front when checking parts. Also some people only want to sell the cover but you will need the hard washer, flat bearing and pressure plate along with the rack. The pressure plate is identical except for the hole in the centre so you can bore yours to suit. Early model PE 250 and I think PE 400 uses the same flat bearing, washer and rack if you get a cover on its own, the clutch basket is different. Your cables are excessively long and you will be loosing feel, a TS 185 ER clutch cable will fit and Genuine cables are quite good, don't but a copy as the quality is what you would expect! There are different length actuator arms as seen in photo, the longest one that will fit is the best in my humble opinion.
Hope this helps?
DoAll wrote:Hello,
I thought I would share one of my basket cases, not really but a non-runner, found a petcock for the tank , cleaned the carby done a compression test =130psi, a few kicks and RUNNING!
The only issue is that the clutch seams to engage very abruptly in the last 1/4 of lever travel, is that normal, any way to improve the clutch action.
Thanks
David is on the money but the clutch basket in an RL is so big that I have never seen one that needs filing. The clutch actuator is most likely the culprit and or the bend in the middle twin pushrods! Like David said a
TM 250 or 1976 TS 250 A clutch cover is the best set-up as they go straight on. The TS 250 B onwards clutch cover is round at the front and will not fit so pay attention to the pointy bit at the front when checking parts. Also some people only want to sell the cover but you will need the hard washer, flat bearing and pressure plate along with the rack. The pressure plate is identical except for the hole in the centre so you can bore yours to suit. Early model PE 250 and I think PE 400 uses the same flat bearing, washer and rack if you get a cover on its own, the clutch basket is different. Your cables are excessively long and you will be loosing feel, a TS 185 ER clutch cable will fit and Genuine cables are quite good, don't but a copy as the quality is what you would expect! There are different length actuator arms as seen in photo, the longest one that will fit is the best in my humble opinion. Hope this helps?
Hotrod now with refined power David, All of the little improvements add up to be greater than first thought in my opinion.
manual made me wonder if anyone has seen one of these