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Re: Basket Cases

Posted: Mon Sep 12, 2022 10:16 pm
by Bully fanatic
David the open class Bultaco MX bikes all had twin plug heads. Even the El Bandito. They were all 60mm stroke until the MK 9 which had a 64mm stroke to make it a 370. They got 360cc by using an 85mm bore with a 60mm stroke. I know of a MK 10 370 that I am working on at the moment which has what looks like a standard up pipe on it and has a Gem reed valve so I think it is a US one just before the MK 11`s came out. It has a strange left side cover on it which is completely different to the MK 11 ones. :Bultaco: :Bultaco: :Bultaco:

Re: Basket Cases

Posted: Tue Sep 13, 2022 8:24 am
by David Lahey
Bully fanatic wrote:David the open class Bultaco MX bikes all had twin plug heads. Even the El Bandito. They were all 60mm stroke until the MK 9 which had a 64mm stroke to make it a 370. They got 360cc by using an 85mm bore with a 60mm stroke. I know of a MK 10 370 that I am working on at the moment which has what looks like a standard up pipe on it and has a Gem reed valve so I think it is a US one just before the MK 11`s came out. It has a strange left side cover on it which is completely different to the MK 11 ones. :Bultaco: :Bultaco: :Bultaco:

Excellent thanks Graham. So I figure that means that the diameter of the sealing surface edge on Greg's :Bultaco: head may reveal if it is a MK6 (325) or is a MK7,8,9,10 (360/370) Pursang/Frontera head.
I would love to see a photo of the odd left side cover on that :Bultaco: MK10 you are working on

Bultaco Bultaco Bultaco

Posted: Tue Sep 13, 2022 8:32 pm
by Greg Harding
Hi Everyone,

After going through some more :Bultaco: parts, I found another head with 3 holes. Here are some comparison photos:
IMG_20220913_115749.jpg
IMG_20220913_115749.jpg (1.09 MiB) Viewed 2718 times

IMG_20220913_115718.jpg
IMG_20220913_115718.jpg (972.84 KiB) Viewed 2718 times

Both heads appear the same except for the number 105 stamped in the underside of the second beadblasted head, maybe it means something? The centre hole looks to me like it was machined at the same time as the others with a similar recess even though they have different depths. They fit neatly on to a 325 cylinder with 83.4 mm bore.

So this head on the left must be a 325 Sherpa T one, is that the right way to think about it?
IMG_20220913_120107.jpg
IMG_20220913_120107.jpg (626.06 KiB) Viewed 2718 times

IMG_20220913_120100.jpg
IMG_20220913_120100.jpg (1.2 MiB) Viewed 2718 times


Also while I am going, I have found this cylinder rebored with new piston and 90Y stamped in the top:
IMG_20220913_115956.jpg
IMG_20220913_115956.jpg (1.46 MiB) Viewed 2718 times

IMG_20220913_120021.jpg
IMG_20220913_120021.jpg (1.04 MiB) Viewed 2718 times

It is 250 size and what would that be for? Would it be good on say a M198 that I have that needs a top end rebuild?

Re: Basket Cases

Posted: Tue Sep 13, 2022 9:39 pm
by Bully fanatic
Greg a Model 90 is the first ever Astro 250. These were made for the American 1/2 mile flat track racing. A M105 is the MK 6 250 Astro. A M87 is a MK5 350 Pursang. David I`ll include a photo of that MK 10 370.

Re: Bultaco Bultaco Bultaco

Posted: Wed Sep 14, 2022 7:19 am
by David Lahey
Greg Harding wrote:So this head on the left must be a 325 Sherpa T one, is that the right way to think about it?
IMG_20220913_120107.jpg

IMG_20220913_120100.jpg


It looks like model 99 350 Alpina or models 92 and 125 325 Sherpa T.
In the models that followed these, the 350 Alpina and 325 Sherpa T gained a head steady. Your head predates that change because it does not have the fins cut away behind the rear head stud holes.

Re: Basket Cases

Posted: Wed Sep 14, 2022 7:25 am
by David Lahey
Bully fanatic wrote:David I`ll include a photo of that MK 10 370.

Thanks Graham. What a fabulous looking bike. I love how Bultaco made improvements during production runs.

Re: Basket Cases

Posted: Wed Sep 14, 2022 1:43 pm
by tat ty
PXL_20220914_033643501.jpg
PXL_20220914_033643501.jpg (1.81 MiB) Viewed 2697 times


DT250 head with the decompressor turned up
PXL_20220914_033604238.jpg
PXL_20220914_033604238.jpg (2.53 MiB) Viewed 2697 times


Kinda looks original to me.
PXL_20220914_033643501.jpg
PXL_20220914_033643501.jpg (1.81 MiB) Viewed 2697 times


Decompressor activates quite freely
PXL_20220914_033435602.jpg
PXL_20220914_033435602.jpg (3.72 MiB) Viewed 2697 times

Re: Basket Cases

Posted: Thu Sep 15, 2022 9:30 pm
by Greg Harding
Hi Everyone,
tat ty wrote:DT250 head with the decompressor turned up....

Alastair, many years ago I was given a :yamaha DT 250 C and it had a head like a TY 250 and was twinshock. The next model (D) came out in 1977 and was fairly controversial as it did not have shocks on the back, I can remember the conversation like it was yesterday: They look stupid without shocks! Anyway I think your head is off a DT 250 D or onwards and I am not sure when they changed again but they came in Blue, Red, Grey and I think Yellow and Green? Here is a Blue one as I remember them with twin plugs, if you look closely you can see a spark plug without a cap:
Screenshot_20220915-205257_Chrome.jpg
Screenshot_20220915-205257_Chrome.jpg (186.92 KiB) Viewed 2673 times

Bully fanatic wrote: I know of a MK 10 370 that I am working on at the moment which has what looks like a standard up pipe on it and has a Gem reed valve so I think it is a US one just before the MK 11`s came out. It has a strange left side cover on it which is completely different to the MK 11 ones.

Graham, what is strange about the left side cover? Here is a photo of some of mine:
IMG_20220915_124845.jpg
IMG_20220915_124845.jpg (1.8 MiB) Viewed 2673 times

Bully fanatic wrote: A M105 is the MK 6 250 Astro....

Most of the 250 heads here have a flat bottom and not recessed. Here is a comparison photo of M 49 (250) and 3 plug hole (325) so it must not be off a 250? Could the 105 mean something else?
IMG_20220915_130019.jpg
IMG_20220915_130019.jpg (1.28 MiB) Viewed 2673 times

Re: Basket Cases

Posted: Thu Sep 15, 2022 10:35 pm
by brownie
It’s the compression ratio 10.5 it’s just how the person has stamped it.

Re: Basket Cases

Posted: Fri Sep 16, 2022 2:12 pm
by tat ty
Thanks David and Greg.

I guess conditional on the head fitting, the other issue is compression ratio. My guess is that if I measure the volume of the existing head ( let's say fill it with fine sand) and compare this with the DT250 decompression head, I'll discover any concerning differences.

Alastair.