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Re: Basket Cases
Posted: Mon Jan 16, 2023 11:35 am
by David Lahey
eagle wrote:I can't believe how far the front sprocket is from the swingarm pivot point.
Yes, crazy. There's always lots of quirks in old motor designs. This motor design started out in the early 1960s.
I think

and

are worse than

for quirks though.
The sprocket location doesn't cause issues on the

models with 4" rear end travel like this one but the late model Pursangs and Fronteras required elaborate chain guiding.
more progress on the model 85 Alpina
Posted: Mon Jan 16, 2023 12:38 pm
by David Lahey
The side stand finally lives! Much more convenient now.

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Some original 1970s Betor shocks. They came on an

but I think they are the same as what came on

Alpinas. I rebuilt these ones many years ago.

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The brake pedal stop was very worn (it rests against the swingarm pivot tube). It now has an adjustable return stop. I haven't got a pedal return spring for it yet.

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Bultaco tank has paint over gelcoat
Posted: Mon Jan 16, 2023 6:04 pm
by David Lahey
With this fibreglass model 85

tank, I was planning to leave the original finish because it has great patina and is the original graphics done by the manufacturer.
So today when I was cleaning the old glue off where the round badge goes on, I got quite a surprise when blue paint appeared on the cotton bud I was using to clean with. I was using thinners on the cotton bud which I knew would be pretty safe on fibreglass but paint??? So it turns out the fibreglass has a blue gelcoat finish with silver and blue paint over it. The blue paint is a slightly lighter colour than the blue gelcoat.
I got out another very original-looking model 85/97/99

tank and found it also had blue gelcoat with lighter blue and silver paint over the blue gelcoat.
I wonder why they did the graphics this way?
Anyway here's a photo showing where I have removed the blue paint in the centre of where the badge sits.
The model 85 side stand is made from heavyweight tubing
Posted: Mon Jan 16, 2023 6:15 pm
by David Lahey
I replaced a few inches of the original stand that had been damaged from being pushed hard against the up and down stops. The photo showing the damaged section was taken after I straightened it and painted it, but then decided it looked too horrible to leave like that.

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What was such a surprise was finding how thick the tubing wall was when I cut it. It's 3 mm thick! which is quite thick tubing for that OD.

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I'm pretty sure the stand on the model 85

Alpina is the same stand fitted to the early Sherpa T models (the models with the stand mount on the frame) so there would have been quite a weight saving from taking the stand off for competition.
SUZUKI RL 250 MANIAC
Posted: Mon Jan 16, 2023 10:25 pm
by Greg Harding
Hi Everyone,
David Lahey wrote:eagle wrote:I can't believe how far the front sprocket is from the swingarm pivot point.
Yes, crazy. There's always lots of quirks in old motor designs. This motor design started out in the early 1960s.
I think

and

are worse than :Bultaco: for quirks though.
The sprocket location doesn't cause issues on the :Bultaco: models with 4" rear end travel like this one but the late model Pursangs and Fronteras required elaborate chain guiding.
Ah the old

faux pas, it has always amazed me and it would have been so easy to rectify by simply fitting the output (front sprocket) on the rear gearbox shaft. That would have been a more conventional distance from the swingarm pivot and allowed for more wheel travel.
OK so you are probably thinking
Wouldn't that make 5 reverse gears?Yes but won't a

run backwards? Obviously 2 wrongs don't make a right but 2 reverses does make a forward.
OK so you are probably now thinking
What about the kickstart going the wrong way?That would have been a great time to fit the kickstart on the right (Correct) side!
Here are photos of my latest acquisition, a real Trials bike:

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- IMG_20221108_100646.jpg (1.34 MiB) Viewed 2190 times

- IMG_20221108_100639.jpg (1.17 MiB) Viewed 2190 times

Re: Basket Cases
Posted: Tue Jan 17, 2023 5:08 pm
by Bully fanatic
Re: Basket Cases
Posted: Tue Jan 17, 2023 5:56 pm
by David Lahey
Thanks Graham. You are a motivating influence for the better appearance of my

s.
Even if it isn't a

, Greg, that

is a great find. Amazingly complete!
As for the

gearbox faux pas, I'm expecting that there was a good reason at the time and I'm going to try and work out what it was.
My first thought is that the

people hated

so much that they did it that way to be as different as possible to the

design of the time!
Much more thinking required - and a great topic for discussion
progress photo 17 Jan 2023
Posted: Tue Jan 17, 2023 6:49 pm
by David Lahey
One of my kids reckoned it looked pretty sad without the tank badges and she was right.
I reckon it looks slightly less sad now
Re: Basket Cases
Posted: Tue Jan 17, 2023 9:41 pm
by Rod
David, nice front guard, is it a Goneli with that stupid mud flap removed?
I have a pet hate for Goneli front mudguards with that easily removed flap that people don't remove.
Re: Basket Cases
Posted: Tue Jan 17, 2023 10:16 pm
by David Lahey
Rod wrote:David, nice front guard, is it a Goneli with that stupid mud flap removed?
I have a pet hate for Goneli front mudguards with that easily removed flap that people don't remove.
It's one of these Stilmotor guards Rod, but in grey, square both ends.
https://www.inmotiontrials.com/product/ ... ard-white/I originally bought that grey front Stilmotor guard for my model 49

because I wanted to use a rear Stilmotor in grey on it and they came in pairs front/rear.
It has been an excellent front guard on the model 49 and after stealing it for this model 85

I'm still deciding what front guard to replace it with on the model 49

. Maybe another one? Not sure yet. There's a new front guard mount going on the model 49
I know what you mean about the mudflap on the front Gonelli looking out of place on some bikes. I have a few bikes with the front Gonelli with that flap cut off and fitted with the round end at the front end which I think looks OK.