Re: Basket Cases
Posted: Mon Jun 21, 2010 6:37 pm
In the Greg Harding fashion, here is a bike I have just set up for a local youngster to ride. We met Timothy through Scouts and he has persistently asked about our local trials every time I saw him and lives a stones throw from one of our Trials venues between Gladstone and Calliope.
The bike will live at Tim's place for a while so he can practice after school, and he is keen to ride in our next event which is in a few weeks time.
Most of the bike came via Hagsta a few years ago when he had run out of room in his shed. Prior to Hagsta, the bike had been ridden up in Townsville and at some stage had been owned or worked on by Noel Pearce up there. It was quite an interesting setup when I first saw it because of some unusual mods:
The forks were 1978 DT125/175
The front wheel was off a Yamaha dirt bike - (maybe IT125) with a lightened and over length brake arm and modified cable end holder to suit (amazing brakes)
The front guard was standard but decrepit TY175 guard but because of the DT forks had nylon extenders to get it high enough.
The steering stops on the frame had been cut back and rewelded allowing an extreme steering lock - the tank had been adjusted (by hammer by the looks) to provide clearance for the fork tubes at the extra steering angle
The motor is a combination of DT175E (barrell), DT175F (bottom end), AG175H(carby) and IT125/175 or YZ125 clutch cover. The different clutch cover required a new brake pedal stop to be made and this was part of the footpeg mount - quite a neat job actually.
The seat was a home made fibreglass base job.
It had a DT flywheel cover, but no flywheel or ignition.
The frame has had multiple weld repairs all over the place and has a huge 6mm plate gusset above the LH footpeg.
The rear loop was bent horizontal.
It has a super-quick action twistgrip!
I fitted a TY175 flywheel and ignition and trimmed the insides of the DT cover till it fitted over the TY flywheel. The jetting was all over the place.
I added to the steering stops so a standard tank would fit
The DT forks were quite short travel compared with TY175 and had a poor action so I fitted the forks off my normal TY175 (it has TY250 forks), and found a TY front brake backing plate so the wheel fitted the TY forks. TY cable.
I can't remember what bars were on it but I fitted nice high rise alloy bars from somewhere.
I fitted some nice tyres today.
The blue rear guard is a hand-me-down from my Alpina and the front a hand-me-down from another TY at home. The plastic side cover came from ????
Today I got stuck into the jetting and got it running very nicely. The carby ended up with standard AG175H (26mm OEM Yamaha-Mikuni) settings except for reshaping the needle to be the same as a standard TY250B needle.
I can't remember any more details for now and it is time to take the bike to Tim's place.
The bike will live at Tim's place for a while so he can practice after school, and he is keen to ride in our next event which is in a few weeks time.
Most of the bike came via Hagsta a few years ago when he had run out of room in his shed. Prior to Hagsta, the bike had been ridden up in Townsville and at some stage had been owned or worked on by Noel Pearce up there. It was quite an interesting setup when I first saw it because of some unusual mods:
The forks were 1978 DT125/175
The front wheel was off a Yamaha dirt bike - (maybe IT125) with a lightened and over length brake arm and modified cable end holder to suit (amazing brakes)
The front guard was standard but decrepit TY175 guard but because of the DT forks had nylon extenders to get it high enough.
The steering stops on the frame had been cut back and rewelded allowing an extreme steering lock - the tank had been adjusted (by hammer by the looks) to provide clearance for the fork tubes at the extra steering angle
The motor is a combination of DT175E (barrell), DT175F (bottom end), AG175H(carby) and IT125/175 or YZ125 clutch cover. The different clutch cover required a new brake pedal stop to be made and this was part of the footpeg mount - quite a neat job actually.
The seat was a home made fibreglass base job.
It had a DT flywheel cover, but no flywheel or ignition.
The frame has had multiple weld repairs all over the place and has a huge 6mm plate gusset above the LH footpeg.
The rear loop was bent horizontal.
It has a super-quick action twistgrip!
I fitted a TY175 flywheel and ignition and trimmed the insides of the DT cover till it fitted over the TY flywheel. The jetting was all over the place.
I added to the steering stops so a standard tank would fit
The DT forks were quite short travel compared with TY175 and had a poor action so I fitted the forks off my normal TY175 (it has TY250 forks), and found a TY front brake backing plate so the wheel fitted the TY forks. TY cable.
I can't remember what bars were on it but I fitted nice high rise alloy bars from somewhere.
I fitted some nice tyres today.
The blue rear guard is a hand-me-down from my Alpina and the front a hand-me-down from another TY at home. The plastic side cover came from ????
Today I got stuck into the jetting and got it running very nicely. The carby ended up with standard AG175H (26mm OEM Yamaha-Mikuni) settings except for reshaping the needle to be the same as a standard TY250B needle.
I can't remember any more details for now and it is time to take the bike to Tim's place.